Nuvio Connect is the live operations layer for industrial plants. OEE, downtime, alerts and machine state — streaming from your PLCs to one calm dashboard.
Overall OEE · Plant A · 24h
87.4%
12 lines · 27 machines online
Quality
99.6%
Downtime
00:38
Avg cycle
4.2s
Throughput
142.0ppm
Line 3 · material jam
12sShift lead notified · SMS
Machine status
24 / 27Trusted on production lines across South Africa
Why it matters
A 1% OEE improvement on a packaging line is worth six figures a year. We routinely deliver double digits.
+12pt
Average OEE uplift
across deployed customers
-38%
Reduction in unplanned downtime
in the first 90 days
ZAR 4.2m
Annual savings per line
typical mid-tier plant
<30 days
Time to first dashboard
from gateway install to OEE live
Numbers reflect customer outcomes across 14 plants, 2024–2026.
Why it's better
Not a generic BI tool with a dashboard. Not a SCADA replacement. A purpose-built OEE platform that respects how plants actually run.
Downtime, automatically categorised
Every stop is captured and tagged by reason as it happens, so you see exactly where the hours go — no guesswork, no month-end reconstruction.
Edge-first
Network drops, plants don't. Gateway buffers everything locally and syncs when it's back.
Alerts
Right person, right time
Severity-aware routing
Speaks every protocol
How it improves operations
A predictable rollout your plant manager has actually seen before. No 18-month transformation programmes.
Install a Nuvio Edge gateway. Point it at your PLCs. We do the protocol heavy lifting.
Real-time OEE per line, machine and shift. Auto-generated baselines from day one.
Availability, performance and quality — calculated live. Downtime is tracked the moment a line stops, and alerts fire automatically.
Alerts to operators. Reports to managers. Trend lines to the board. Every shift, every week.
Why trust us
Built by engineers who’ve been on the floor at 02:00 when a line goes down. We take operational data — and your reputation — seriously.
ISO 27001 aligned
Tenant isolation, encryption in transit and at rest, signed audit trail.
Self-hosted or cloud
Run Nuvio Connect in your private cloud, on-prem, or on ours. Same product, your choice.
Plant data stays yours
Per-tenant data store, export at any time, full schema docs.
SOC-grade observability
Every event timestamped, every alert traceable, every change attributable.
“Nuvio cut our unplanned downtime by 38% in one quarter — without replacing a single machine. The board asked us what we’d done differently.”
Mandla K.
Plant Manager · Tier-1 packaging
-38%
Unplanned downtime
in one quarter
“Great service, a team that can think outside the box. Always ready for a challenge and very supportive. We created a live efficiency system that is always visible even from home — an alarm system was also built in when efficiency dropped to prevent lost time.”
Herman Steyn
Production Manager · Dunlop Belting Products
+40%
Efficiency
improvement
We’ll show you live data from a real factory, then size what it’d take for yours.
No slide deck. No commitment. Live product or your money back.
